Battery Monitor Print friendly page

Background

Backup battery failures can be catastrophic. In Central Offices, Switching Systems or Radio installations, etc., that require a battery backup power source, generally there is no real-time health checking of batteries.



Under normal operating conditions, the system is powered from commercial AC supply, and the batteries are kept in trickle or float charge mode. The charger is set to supply system power and it charges the batteries at the same time. The charger does not provide any information about the health of individual batteries. It does not have such capability. Backup batteries are only used when commercial AC power is lost. The batteries are checked only during a periodic maintenance (6 months or 1 year schedule). If a battery degrades or goes bad (Plates short or open, partially or fully) between maintenance schedules, it can not be detected. A bad battery can not deliver necessary power during critical AC power failures. Vital communications may be lost or system may just shut itself. A situation like this at an air traffic control center, at a radio site or an airport may cause a serious safety problem. Communications with the airplanes and other facilities may be lost. DSP, Inc. has designed a Battery Monitoring system that constantly checks the health of each battery every second and reports their status every 10 seconds. If a battery degrades or fails an audio/visual alarm is provided to the operator or maintenance staff. You do not have to find a bad battery in your backup system the hard way, at the time when you need it the most.

Operation

The DSP Inc. has designed a digital signal processor based Battery Monitor that performs a real time analysis of individual batteries. The processor calculates voltage levels of each battery. It checks for opens, shorts, degraded battery (terminal voltage above or below min/max limits), undercharge and overcharge conditions. If a battery voltage does not meet the profile or template of a “Healthy” battery, the unit declares a failure and provides an audible and visual alarm. A 12 bit A/D circuit combined with a floating point DSP algorithm provides a voltage accuracy of better than 50mV. An individual LED indicates health of each battery (Green, Yellow or Red for Healthy, Partial and Bad battery, respectively). Using a RS-232 terminal the unit can be interrogated remotely to provide detailed voltage and health status on demand. A summary alarm relay contact and an RS-232 data port combined with DSP, Inc.'s unique design provides a comprehensive and reliable monitoring system that can foretell backup power problems before they happen. Typically, a unit monitors up to eight 6 Volt or four 12 Volt batteries in a Negative or Positive battery system. Different models are available to monitor other battery voltages and number of batteries. The unit operates from a small AC Brick and occupies only 1.75-inch (1U) rack space in a 19 or 23-inch rack. The unit draws a negligible amount of current (Less than 5 ma) from the batteries. With the DSP, Inc.'s Battery Monitor in your installation, battery degradations are reported quickly before a failure occurs, eliminating the need for a periodic maintenance action.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


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